船舶甲板抛丸机器人控制系统设计
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江苏杰瑞科技集团有限责任公司

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Control system design of ship deck shot blasting robot
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JARI

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    摘要:

    目前船舶甲板清理严重依赖人工持打磨机,此方法效率低、污染严重、且对钢板不能起到强化作用,采用抛丸工艺替代已成为趋势。针对目前抛丸装置操纵控制不便,智能化程度低等问题,设计了一种可靠性强的抛丸机器人系统。采用嵌入式处理器,设计开发了甲板抛丸机器人控制器硬件和软件,根据实际作业应用需求,给出了抛丸行走路径规划方法,通过编程实现对甲板抛丸机器人的现场控制,实现了各工具模块和机器人控制器的相互通讯。最后,将机器人置于实船甲板上进行实验。实验结果表明:该抛丸机器人系统实现了对抛丸、除尘、移动等作业流程的控制,并且具备一定的自主导引抛丸作业功能,能够改善操作人员的工作环境。

    Abstract:

    At present, ship deck cleaning relies heavily on manual holding grinder. This method is inefficient, seriously polluted, and can not strengthen the steel plate. It has become a trend to use shot blasting technology to replace it. Aiming at the problems of inconvenient control and low intelligence of shot blasting device, a shot blasting robot system with high reliability is designed. The hardware and software of the deck shot blasting robot controller are designed and developed by using embedded processor. According to the actual operation application requirements, the path planning method of shot blasting is given. The on-site control of the deck shot blasting robot is realized by programming, and the mutual communication between various tool modules and the robot human controller is realized. Finally, the robot is put on the deck of a real ship for experiment. The experimental results show that the shot blasting robot system realizes the control of shot blasting, dust removal, movement and other work processes, and has a certain function of autonomous guidance shot blasting, which can improve the working environment of operators.

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  • 收稿日期:2023-01-05
  • 最后修改日期:2023-01-05
  • 录用日期:2023-02-21
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